Material Selection & Maintenance Cycle of Escalator Handrails
The escalator handrail is one of the components most frequently touched by passengers. It not only affects ride comfort but also directly influences the safety and stability of escalator operation. Different handrail materials vary in durability, flexibility, aging resistance, and application scenarios. At the same time, handrails are consumable parts that require regular inspection and replacement.
Today, A-FLY — a professional elevator & escalator parts supplier — explains the common handrail materials and the recommended maintenance cycle, helping commercial buildings, transportation hubs, and property teams make more professional choices.

1. What Are the Common Escalator Handrail Materials?
1. Rubber Handrail
The most widely used traditional material with characteristics such as:
High wear resistance
Excellent grip
Strong anti-slip performance
Excellent resistance to heat and low temperatures
Suitable for: metro stations, airports, factories, shopping malls, and other high-traffic environments.
2. PVC Handrail
PVC handrails are lower cost and lightweight, commonly used in light-duty escalators. Advantages include:
Smooth surface and easy cleaning
Wide color options
Good stain resistance
However, durability is lower than rubber, making it more suitable for malls, office buildings, hotels, and medium-traffic usage environments.
3. TPU Handrail (Thermoplastic Polyurethane)
A new high-performance material with significant advantages:
High elasticity, oil-resistant, wear-resistant
Strong UV resistance
Longer service life than traditional PVC
Especially suitable for outdoor escalators or 24-hour operating environments.
A-FLY provides rubber, PVC, and TPU handrails compatible with all major escalator brands.
2. Why Must Escalator Handrails Be Maintained Regularly?
Handrails operate at high speed and endure continuous friction, repeated tension, and environmental impact. Common aging signs include:
Surface cracking or whitening
Handrail deviation or vibration
Abnormal running noise
Slippage between handrail and drive system
Hardening or loss of elasticity
Cracking at the handrail splice
If not repaired promptly, these issues may lead to sudden handrail stoppage, speed mismatch with steps, and other safety hazards.
3. What Is the Recommended Maintenance Cycle?
Based on international maintenance guidelines and feedback from A-FLY customers, the reference cycle is:
Inspection every 3–6 months:
Check handrail wear, deviation, cracks, and lubrication conditions.
Full maintenance every 1–3 years:
Depending on operating environment and passenger flow, replace drive components and guide rollers as needed.
Handrail replacement every 3–5 years:
This is the standard cycle for most escalators.
Outdoor or heavy-traffic environments: replacement is recommended every 2–3 years.
A-FLY offers professional handrail wear assessment to help customers reduce operational risk and maintenance cost.
4. A-FLY — Your Trusted Escalator Handrail Supplier
As a professional escalator parts supplier, A-FLY provides complete handrail and escalator component solutions, including:
Handrail Driving Wheels & Friction Wheels
Handrail Guidance Components
Main escalator drive systems and control modules
A-FLY products are known for high stability, long lifespan, and strong compatibility, and we support OEM/ODM and global delivery.
5. Conclusion: The Right Material + Regular Maintenance = Safe Escalator Operation
The escalator handrail is essential for passenger confidence and escalator safety. Choosing the correct material and maintaining it on schedule not only reduces maintenance cost but also greatly improves overall operational safety.
Choose A-FLY — for smoother, more durable, and safer escalator operation.